Pingxiang Chemshun Ceramics Co., Ltd. >> Rubber Backed Ceramic Wear Tile Liner with High Abrasion Resistance

Rubber Backed Ceramic Wear Tile Liner with High Abrasion Resistance

Rubber Backed Ceramic Wear Tile Liner with High Abrasion Resistance
Price: US $ 1050-2000/Ton
Min Order: 1/Ton
Pay Type: L/C,T/T,Paypal,Money Gram

Product Specifications


Prod Model: chemshun ceramics
Place Of Origin: Pingxiang Chemshun Plant,China
Appearance: Bumps, Dimples, Water Polished, Smooth
Use: as Wear Resistance Part for Protection Equipments
Application Method: Rubber Backed Ceramic, Lining,Vulcanized Ceramic
Application Equipment: Hopper, Chute, Conveyer, Bunker, Concrete Storage
Application Industry: Mining Industry, Power /Steel Plant,Cement P
Sample & Store: Available
Market: Australia, Chile, South Africa,etc
Materals: Ceramic + Rubber+ Steel Plate
Proccess Method: Hot Vulcanization
Application: Wear Resistant
Corrosion Rate: 0.001-0.01

Product Description

Rubber Ceramic Liner with Hexagon Tile

Chemshun Alumina Ceramic Embedded Rubber Liner which vulcanized the wear resistance alumina ceramics into the rubber and then backed on the steel plate is the new generation composite panels, a combination of wear resistant alumina ceramic hex tile, sqaure tile, cylinders, ceramic bricks vulcanized in nature resilient rubber base. The alumina ceramic surface provides exceptional resistance to wear, meantime the elastic property of rubber effectively dampens the impact forces which can crack the ceramics. Rubber helps to substantially reduce the vibrations, sounds, and the impact shock generated from impacting rocks.Ceramic bricks/tiles/cylinders is an excellent feature for handling large material volumes at different angles without developing a wear pattern. As excellent impact and wear resistant material,The panel is suitable for chutes, feeders,bins, transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other industries which requires high impact abrasion resistant surfaces.


The main benefits of the ceramic rubber composites:
- Excellent wear resitance
- Excellent anti-impact due the elastic property of the rubber
- Easy to be installation and then reduce downtime
- Reduce the sould pollution.

Application of environments:
- Mining
- Steel Plants
- Power Plants
- Cement factories

Applicatiion of equipments
- Bins
- Feeders
- Chutes
- Bunkers
- Storages
 
S.No.MaterialAttributesProperties
1Ceramic TilesAL2O392%-95%
Moh's hardness (scale)9
Density>3.60 g/cm3
Abrasion≤0.0002g(P=76N n=800rpm t=30m)
Fracture toughness KIC≥4.8 Mpa·m1/2
Flexural strength (20ºC, Mpa)≥280 Mpa
Compressive strength≥850Mpa
Rockwell hardness≥80 HRA
Thermal conductivity(normal temperature)20w/m.k
2RubberComponentnatural rubber,nitrile-butadiene rubber ,Flame Retardant ,others
Density~1.4g/cm3
Tensile strength at break≥15Mpa
Elongation at break≥250%
Shore Hardness48-65
Adhesive between tile and rubber≥3.5 Mpa
Adhesive between rubber and equipment≥3.5 Mpa
Thermal conductivity.(normal temperature)2w/m·k
Aging period≥15 Years
Working temperature-50ºC - 200ºC
3Steel plateMaterialQ235A
Density7.85g/cm3
Thickness5-6mm
4AdhesiveAppearanceBrown glutinous liquid
Solid content20±3%
Viscosity≥2.5 Mpa
Peel strength48h N/2.5cm≥120
Compressive strength≥850 Mpa
Working temperature-20ºC - 100ºC
 
Whole Plate (mm)200x200, 250x250, 300x300, 400x400, 500x500, 600x600
Ceramic Size (mm)Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc.
Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc.
Locking block with lock and groove: 38x38, 40x40, 30x30,etc.
Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30 with 13 dimples, 20x20 with 1 semi-spherical surface
Ceramic Thickness (mm)1.5-50mm
Alloy Steel Size (mm)Thickness: 3-10mm
Rubber Thickness (mm)Depends on the impact stress expected.



 
Pingxiang Chemshun ceramics Co., Ltd is a manufacturer of 95% & 92% Al2O3 alumina and ZTA (Zirconia toughness Alumina) wear resistant ceramic liner products. Chemshun ceramics was established in 2002, we have 15 years of professional ceramic producing and import & exporting experierence. Chemshun have the products and service of: Design, produce, sell, as follows:

1) 95% Al2O3 Alumina, 92%Al2O3 alumina, ZTA, abrasion wear resistant ceramic liner / linings and high quality grinding beads and grinding balls.

Chemshun manufacturing wear resistance Ceramic liner including: Alumina ceramic plain tile, ceramic weldable plate, alumina pipe liner, ceramic blocks, abrasion resistant lining, lined pipe and fitting, ceramic linings, wear-resistance ceramic linings, chemshun pre-engineered equipment lined ceramics and paiting, custom designed alumina ceramic, hexagonal ceramics sheet, square ceramic lining pieces, ceramic liner, Ceramic Conveyor Pulley Lagging, ceramic tube and all kind of engineered ceramics, the finished equipment according to drawings. Ceramic Grinding balls, griding cylinders. Products used in the mineral, steel, power, port, cement, ceramic, glass etc industries, and was fixed on the equipment of chute, cyclone, cone, fan etc.

2)Catalyst support media /support covering materials (Inert ceramic balls, 99 alumina balls, all kind of ceramic/alumina rings) and all kinds of tower packings(Mat: Eramic/Plastic/Metallic), saddles, pall rings, flower rings, raschig rings, cascade mini rings etc) and ceramic honeycomb products.

Aim for servicing with the global maket, we established a new factory in 2008 which mainly supplys the high alumina wear resistant product and the high quality catalyst support media. In 2016year we establish a new producing line special for 99.5%Al2O3 and 99% Alumina balls.

Has strong research and production capability, with an annual production capacity of 5000 tons of wear-resistance product (grinding balls & lining bricks, alumina plate, alumina mosaic product), 1500m3 catatalyst support /covering materials (inert ceramic balls, 99alumina balls, ceramic honeycomb materials) and 1500m3 various chemical packing. We aim to serve clients from all over the world.

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