Rubber Ceramic Liner for Wear Solution
chemshun alumina ceramic liner vulcanized into rubber called wear Resistant Rubber Ceramic Panels is
the new generation composite panels, a combination of wear resistant alumina ceramic hex tile, sqaure
tile, cylinders, ceramic bricks vulcanized in nature resilient rubber base. The alumina ceramic surface
provides exceptional resistance to wear, meantime the elastic property ofrubber effectively dampens
the impact forces which can crack the ceramics. Rubber helps to substantially reduce the vibrations,
sounds, and the impact shock generated from impacting rocks.Ceramic bricks/tiles/cylinders is an
excellent feature for handling large material volumes at different angles without developing a wear
pattern. As excellent impact and wear resistant material,The panel is suitable for chutes, feeders,bins,
transfer points, in conveyor systems, screen feed plates, mill discharge chutes, bunker etc. The major
applicable industries are Coal fired power plants, cement plants, blast furnace plants and host of other
industries which requires high impact abrasion resistant surfaces.
Major benefits of Alumina Ceramic Liner Vulcanized Into Rubber Backing (alumina ceramic rubber
wear plate):
- Installation easily reduces downtime;
- The combination is ideal for sliding/impact abrasions
- Excellent sound insulation
| S.No. | Material | Attributes | Properties |
| 1 | Ceramic Tiles | AL2O3 | 92%-95% |
| Moh's hardness (scale) | 9 |
| Density | >3.60 g/cm3 |
| Abrasion | ≤0.0002g(P=76N n=800rpm t=30m) |
| Fracture toughness KIC | ≥4.8 Mpa·m1/2 |
| Flexural strength (20ºC, Mpa) | ≥280 Mpa |
| Compressive strength | ≥850Mpa |
| Rockwell hardness | ≥80 HRA |
| Thermal conductivity(normal temperature) | 20w/m.k |
| 2 | Rubber | Component | natural rubber,nitrile-butadiene rubber ,Flame Retardant
,others |
| Density | ~1.4g/cm3 |
| Tensile strength at break | ≥15Mpa |
| Elongation at break | ≥250% |
| Shore Hardness | 48-65 |
| Adhesive between tile and rubber | ≥3.5 Mpa |
| Adhesive between rubber and equipment | ≥3.5 Mpa |
| Thermal conductivity.(normal temperature) | 2w/m·k |
| Aging period | ≥15 Years |
| Working temperature | -50ºC - 200ºC |
| 3 | Steel plate | Material | Q235A |
| Density | 7.85g/cm3 |
| Thickness | 5-6mm |
| 4 | Adhesive | Appearance | Brown glutinous liquid |
| Solid content | 20±3% |
| Viscosity | ≥2.5 Mpa |
| Peel strength | 48h N/2.5cm≥120 |
| Compressive strength | ≥850 Mpa |
| Working temperature | -20ºC - 100ºC |
| Whole Plate (mm) | 200x200, 250x250, 300x300, 400x400, 500x500, 600x600 |
| Ceramic Size (mm) | Square Tile: 10x10, 20x20, 33x33, 50x50, 100x100, 150x100,etc. |
| Hexagonal Tile: 12x3, 12x6, 19x7, 19x12.5, 19x25,etc. |
| Locking block with lock and groove: 38x38, 40x40, 30x30,etc. |
Dimple Tile: 20x20 with 5 dimples, 20x30 with 18 dimples, 20x30
with 13 dimples, 20x20 with 1 semi-spherical surface |
| Ceramic Thickness (mm) | 1.5-50mm |
| Alloy Steel Size (mm) | Thickness: 3-10mm |
| Rubber Thickness (mm) | Depends on the impact stress expected. |
Pingxiang Chemshun ceramics Co., Ltd is a manufacturer of 95% & 92% Al2O3 alumina and ZTA (Zirconia toughness Alumina) wear resistant ceramic liner products. Chemshun ceramics was established in 2002, we have 15 years of professional ceramic producing and import & exporting experierence. Chemshun have the products and service of: Design, produce, sell, as follows:
1) 95% Al2O3 Alumina, 92%Al2O3 alumina, ZTA, abrasion wear resistant ceramic liner / linings and high quality grinding beads and grinding balls.
Chemshun manufacturing wear resistance Ceramic liner including: Alumina ceramic plain tile, ceramic weldable plate, alumina pipe liner, ceramic blocks, abrasion resistant lining, lined pipe and fitting, ceramic linings, wear-resistance ceramic linings, chemshun pre-engineered equipment lined ceramics and paiting, custom designed alumina ceramic, hexagonal ceramics sheet, square ceramic lining pieces, ceramic liner, Ceramic Conveyor Pulley Lagging, ceramic tube and all kind of engineered ceramics, the finished equipment according to drawings. Ceramic Grinding balls, griding cylinders. Products used in the mineral, steel, power, port, cement, ceramic, glass etc industries, and was fixed on the equipment of chute, cyclone, cone, fan etc.
2)Catalyst support media /support covering materials (Inert ceramic balls, 99 alumina balls, all kind of ceramic/alumina rings) and all kinds of tower packings(Mat: Eramic/Plastic/Metallic), saddles, pall rings, flower rings, raschig rings, cascade mini rings etc) and ceramic honeycomb products.
Aim for servicing with the global maket, we established a new factory in 2008 which mainly supplys the high alumina wear resistant product and the high quality catalyst support media. In 2016year we establish a new producing line special for 99.5%Al2O3 and 99% Alumina balls.
Has strong research and production capability, with an annual production capacity of 5000 tons of wear-resistance product (grinding balls & lining bricks, alumina plate, alumina mosaic product), 1500m3 catatalyst support /covering materials (inert ceramic balls, 99alumina balls, ceramic honeycomb materials) and 1500m3 various chemical packing. We aim to serve clients from all over the world.
