JIECHENG 0.3mm EPE Foam Machine
1. Model: JC-EPE90
2. Product: EPE film, should laminat with PE/AL film
3. Thickness: 0.3-3mm, adjustable
| Model | JC-EPE75 | JC-EPE90 | JC-EPE105 | JC-EPE110 | JC-EPE120 |
| Screw diameter | mm | 75 | 90 | 105 | 110 | 120 |
| Foaming rate | % | 30~40 | 30~40 | 30~40 | 30~40 | 30~40 |
| Thickness | mm | 0.3~3 | 0.3~4 | 0.5~6 | 0.5~7 | 0.8~8 |
| Width | mm | 1200 | 1300 | 1500 | 1500 | 1600 |
| Output | kg/hr | 40 | 70 | 100 | 140 | 160 |
| Installed capacity | kw | 37 | 45 | 45 | 72 | 90 |
| Running capacity | kw | 26 | 32 | 32 | 50 | 65 |
| Installed dimension | m | 14×2.2×2.4 | 16×2.2×2.4 | 18×2.2×2.4 | 18×2.2×2.4 | 22×2.2×2.4 |
| Weight | T | 6.8 | 7.8 | 8.6 | 9.5 | 10.6 |
JC-90 EPE foam sheet production line 1. List of major equipmentsA. steel rack structure: 1setB. auto feeding unit: 1setC. squeezing unit: 1setD. foamer-injecting unit: 1setE. anti-contractor-injecting unit: 1setF. foaming mold-head unit: 1setG. auto replacing net device system: H. air ring & molding drum unit: 1setI. expanding unit: 1setJ. haul-off unit: 1setK. rolling unit: 1set auto control unit: 1setL. adding nucleating agent: 1setM. static electricity eliminator: 2setsN.auto spraying system for machine head's fire extinguisher 2.Major design dataresin applied: LDPEcapacity of squeezing engine: about 50-80kg/hr, yield would be relatively low when producing 0.5mm or 1mm sheetthickness of sheet: about 0.5-5.5mmwidth of sheet: about 1200mm, depending on thickness of sheetspeed of production line: 10-80m/minspecifications of power: three phrases3.Demands of Public Projectelectric power: about 62kwcooling water: 150L/hourbutane gas: 63L/min4. specifications of each single partA. steel rack structure: 1set
operation table of blending materials :ss41 made of steel
steel ladder : ss41 made of steel
B. auto feeding unit: 1set
capacity: 250kg/hr
feeding method: auto feed
measure implement: conical shape
materials of measure implement: steel
driving motor: 2HP ×4P×1set
C. squeezing unit: 1set
deceleration box: model: helical gear without pole 250-16
material: FCD25(able to forge steel)
box body: FC20
gear wheel: SCM4(special gear wheel bolishing and heating dealing)
motor: AC45KW(with frequency changer)
neck: model: cooling water set
material: FCD25(able to forge steel)
spiral tube: diameter: ∮90×∮160mm
heating area: 9 sets
method of heating: aluminum heater & belt heater
method of cooling: cycle water ,cooling with auto side-road system
spiral stick: diameter: ∮90(L/D-55:1)
material: nitrogenized and chromium-plated HV900
compression ratio: 3:1
notating speed: 0-48 turn /min
D. foamer injecting unit: 1set
sort of foamer: butante in liquid state
sort of pump: high pressure measure pump
output pressure: highest 300Pa
output regulation: regulate the itinerary of piston
pressure panel: 0-500Pa
process control: graduational hand wheel
driving motor by pump: 2HP ×4P×1set
E. anti- contractor injecting unit: 1set
sort of anti-cintroutor: M-1, hard fatly acid single glycerine
sort of pump: high pressure measure pump,double pillarw piston
the range of measurement: 35-245CC/min
pressure panel: 0-300Pa for 1 set
volume of melting-pot: 5-7L
driving motor by pump: 0.75KW×4P
F. foaming mold head unit: 1set
model: round mold head for expanding(as contract)
material: chrome
heating method: belt heater
fuse pressure panel: 300MPa
diameter of mold lips: user decides himself based on width of sheet
thickness control: regulate by the speed of spiral stick and the distance between mold heads
material: special steel for heating control
method of heating: belt heater
heating region: 1 region
fuse pressure panel: 300Pa
fuse temperature: T/M detector, 1 detecting site
G. auto replacing net device system
The scale division hydraulic pressure electromagnetic about advances, the net circle fixes on the trawl door, the heating zone is 2region.
H. air ring & mold drum unit
air ring: material: forged aluminum or iron φ650mm
blowing method: air engine
air motor: 1/2HP
mold drum(as contract): cooling method: cooling water & cooling wind
methods for cutting open: electrically operated round knife
size of mold drum: 1100mm,1150mm,1250mm for each
air engine: 1/2HP
I. expanding unit: 1set
carbon steel & stainless steel rack gradually expand
material: SS41&SUS
J. haul-off unit: 1set
size of expanding roller: ∮420×1750×2set
material: tube Chromium-plated
driving motor: 3HP×4P
size of expanding roller: ∮75×1750 length
material of expanding roller: aluminum A6061
K. rolling unit: 1set
model: double axle bracket indexing type
max.rolling weight: max.30kg×1m diameter
tension: 15kg/m
driving motor (regulatire): revolving motor 50kg/
cm2×2 set
length control: can be pre-set length of the report to the alarm and the general controller
revolving driving motor: 1HP×1/10 gear deceleration motor
L. auto control unit: 1set
temperature control: squeezing engine: 8 regions
mold head: 1 region
driving motor control: squeezing engine AC motor control carbinet
parts of haul & rolling control equipment
M. adding
nucleating unit: 1set
feeding capacity: 2-30g/min
feeding method: rotatively and constantly feeding materials
driving motor: VS0.4kw
N. static electricity eliminator: 2sets
Form: iron air engine
U.
auto spraying system for machine head's fire extinguisher: 1 set
Jiecheng company was founded in 1996 with fixed assets around 80 million, 600 workers and 120 experienced technicians now. Annual output of plastic machinery is more than 3, 000 sets. It is the first medium enterprise in western China to introduce the advanced technology from Germany, Italy, Korea and other countries to develop and innovate on the plastic machinery by themselves. It is the technical support unit of South China University of Technology-Polymer New Molding Equipment of National Engineering Research Center and the Nation Compound & Modification Polymer Engineering and Technological Research Center.
Jiecheng company as the earliest company to make and innovate the plastic machinery in China is professional to make LDPE foam sheet, film, board, pipe, rod, profile, net production line, CO2-XPS foam board production line and other auxiliary equipments.
We have lots of customers in the domestic provinces and cities, market share has been accounted for 70%. Also we export to Turkey, Mexico, India, Indonesia, Malaysia, Thailand, Vietnam, Russia, the United States, etc.
It has honored Technology Innovation Brand Award in Chongqing, passed ISO 9001: 2000 and CE approved. Company always sticks to the principles of Quality First, Credibility First and Service Best, warmly welcome the old and new customers to consult!
1> Share 70% domestic market
2> CE, ISO passed
3> 8-15 patents technology on every machines
4> Energy saving 30-40%, Output increase 15-20%
5> Delivery: 15-30 days
