Chemshun Wear ceramic tile pipe liner introduction :
1: Short description :
Alumina ceramic pipe tile liner is pasted or pasted and welded in the steel pipe inner or outside wall with high temperature resistant adhesive epoxy resin glue ,then forming a solid anti-wear layer by heating and curing. Ceramic Tile Lined Pipe has very uniform coating of specially formulated ceramic material that pasted in the inner of the pipe and gives a very smooth surface. Metal /steel pipe is hard to resist chemical corrosion damage, wear resistant ceramic metal double pipe is a hybrid pipe using metal as an outer pipe and a ceramic material for inner pipe segments, applied together to utilize the two materials' advantages. Hence excellent wear-resistant and good corrosion resistance of the ceramics and high strength and toughness of metal can be well combined to get a comprehensive advantage of wear-resistant, corrosion-resistance and anti-scaling. They are suitable for applications in heavy wear working conditions and is good wear protection and solution ceramic materials.
2:Wear resistant pipe tile liner main Features including :
1) Good wear: chemshun ceramic alumina ceramic layer in wear-resistant ceramic tile lined elbow pipe is abrasion Ceramics, with hardness (HRA) ≥84, wear resistance 10 times more than high chromium alloy cast iron pipe fittings.
2) Corrosion resistance: wear-resistant ceramic material with excellent corrosion resistance, acid, alkali, salt and a halogen salt corrosion properties.
3) High temperature performance: wear resistant ceramics itself has more than 1200 degrees Celsius temperature capability.
4) Reduce project cost: mainly used for conveying particle , fluids materials and corrosive media . replacing expensive stainless steel, high chrome cast steel pipe, wear-resistant alloy tube, which can directly reduce pipeline project costs.
3:Size available (Length*width*thickness ) :
| Chemshun ceramic pipe liner tile normal Size |
| 150*100/95.63*50mm, | 150*100/95.34*50mm | 150*50/46*25 mm, |
| 157*100*48/35 mm, | 100/68*102/70*50 mm | 125/62.2*102*50mm |
| 80*23.9/22.1*20 mm | 80*25.5/22.7*10mm | 80*27.3/25.9*10 mm |
| 80*27.4/25.73*8mm | 80*28.5/27.3*10mm | 25.4*25.4/24.4*12.7mm |
| 97*50/48*15 mm | 100*60/59.44*15mm | |
| Note: more sizes and customized size acceptable |
4: Chemshun wear ceramic pipe tile lining application
-- mining industry
-- Cement industry
-- Coal handling industry
-- Steel industry
-- Port industry
-- Power plant
5: Technical data :
Chemshun wear Ceramic Chemical Composition:
| Al2O3 | SiO2 | CaO | MgO | Na2O |
| 92~93% | 3~6% | 1~1.6% | 0.2~0.8% | 0.1% |
Chemshun ceramics pipe lining tiles Physical properties:
| Specific gravity (g/cc) | >3.60 |
| Apparent porosity (%) | 0 |
| Flexural Strength (20ºC, Mpa) | 280 |
| Compressive strength (20ºC, Mpa) | 850 |
| Rockwell hardness (HRA) | 80 |
| Vickers hardness (hv) | 1050 |
| Moh's hardness (scale) | ≥9 |
| Thermal Expansion (20-800ºC, x10-6/ºC) | 8 |
| Crystal Size (μm) | 1.3~3.0 |
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Pingxiang Chemshun ceramics Co., Ltd is a manufacturer of 95% & 92% Al2O3 alumina and ZTA (Zirconia toughness Alumina) wear resistant ceramic liner products. Chemshun ceramics was established in 2002, we have 15 years of professional ceramic producing and import & exporting experierence. Chemshun have the products and service of: Design, produce, sell, as follows:
1) 95% Al2O3 Alumina, 92%Al2O3 alumina, ZTA, abrasion wear resistant ceramic liner / linings and high quality grinding beads and grinding balls.
Chemshun manufacturing wear resistance Ceramic liner including: Alumina ceramic plain tile, ceramic weldable plate, alumina pipe liner, ceramic blocks, abrasion resistant lining, lined pipe and fitting, ceramic linings, wear-resistance ceramic linings, chemshun pre-engineered equipment lined ceramics and paiting, custom designed alumina ceramic, hexagonal ceramics sheet, square ceramic lining pieces, ceramic liner, Ceramic Conveyor Pulley Lagging, ceramic tube and all kind of engineered ceramics, the finished equipment according to drawings. Ceramic Grinding balls, griding cylinders. Products used in the mineral, steel, power, port, cement, ceramic, glass etc industries, and was fixed on the equipment of chute, cyclone, cone, fan etc.
2)Catalyst support media /support covering materials (Inert ceramic balls, 99 alumina balls, all kind of ceramic/alumina rings) and all kinds of tower packings(Mat: Eramic/Plastic/Metallic), saddles, pall rings, flower rings, raschig rings, cascade mini rings etc) and ceramic honeycomb products.
Aim for servicing with the global maket, we established a new factory in 2008 which mainly supplys the high alumina wear resistant product and the high quality catalyst support media. In 2016year we establish a new producing line special for 99.5%Al2O3 and 99% Alumina balls.
Has strong research and production capability, with an annual production capacity of 5000 tons of wear-resistance product (grinding balls & lining bricks, alumina plate, alumina mosaic product), 1500m3 catatalyst support /covering materials (inert ceramic balls, 99alumina balls, ceramic honeycomb materials) and 1500m3 various chemical packing. We aim to serve clients from all over the world.
